Quality

We understand the importance of quality management in optimizing your operations and ensuring customer satisfaction. That's why we have developed and integrated quality features into our system. With these enhancements, we aim to address common quality-related challenges and provide you with the tools you need to streamline your processes and make data-driven decisions.

Let's take a closer look at how each feature can help you as a Quality manager:

  1. Comprehensive Article Quality Data: We recognize that having access to detailed quality data for each article is crucial for effective quality control. Therefore, we have implemented a seamless integration that attaches all relevant quality information directly to the corresponding individual article. This enables easy retrieval and reference, helping you monitor and analyze quality metrics efficiently.

  2. T1, T2, T3 Reporting Support: Our system now offers comprehensive reporting capabilities, specifically designed to support T1, T2, and T3 reports. These reports allow you to monitor various aspects such as waste levels and other focus areas, enabling you to identify areas for improvement and implement targeted measures to enhance quality and efficiency.

  3. Process Data Integration: We have enhanced our system to integrate process data from each step directly into the corresponding process step. This integration provides a holistic view of quality metrics throughout the production cycle. By correlating process data with specific steps, you can easily identify bottlenecks, track performance, and make informed decisions to optimize your processes.

  4. Enhanced Traceability: We understand that traceability is crucial, especially when it comes to claims or investigations. To simplify this process, we have introduced trace reports in Warden. These reports provide you with a clear and comprehensive view of the product's journey, making traceability effortless and enabling you to quickly identify the root causes of any quality issues that may arise.

  5. Automatic Certificate of Analysis (COA) Generation: Ensuring compliance and quality assurance is a priority. With our system, you no longer have to manually create COAs for each production run. Our automated feature generates a Certificate of Analysis automatically, saving you time and effort while ensuring that essential documentation is consistently available.

  6. Lab Data Export to End Customers: Transparency and effective communication with your customers are vital for building trust and maintaining strong relationships. Our system allows you to export lab datalists directly to your end customers, providing them with detailed insights into the quality of your products. This feature streamlines the communication process, enhances customer satisfaction, and fosters a collaborative approach.

  7. Sliding Values Reports: To monitor your process values effectively, we have introduced sliding values reports. These reports visually display how your process values are moving over time, allowing you to identify trends, patterns, and potential deviations. By detecting process variations early on, you can take proactive measures to maintain consistent quality and prevent quality issues.

  8. Analytical Diagrams: Our system now includes comprehensive analytical diagrams that provide a visual representation of each process variable over time or by grade. These diagrams enable you to conduct in-depth analysis, identify correlations, and uncover insights that can drive process optimization and enhance overall quality.

  9. Trigger Reports: Timely intervention is crucial to prevent quality issues. Our trigger reports automatically alert users when process data falls out of specification. By receiving real-time notifications, you can promptly address any deviations and ensure that your processes stay within the desired quality parameters.

  10. Automatic CPK Reports: We understand the importance of process capability evaluation. Our system generates automatic CPK reports for finished orders, allowing you to assess the overall process performance against defined specifications. This feature provides you with valuable insights into process capability, enabling you to take proactive steps to improve and maintain quality standards consistently.

  11. Quality Dashboard: Our user-friendly quality dashboard offers a centralized view of machine quality and the online status of your entire site